PE  FUSION™️

Acrylic adhesive for underground utility use

PE  FUSION

Acrylic adhesive for underground utility use

SECURELY BOND UNDERGROUND CONDUIT WITH PE FUSION™️

PE Fusion™️ is a high-strength modified acrylic adhesive designed for the coupling and splicing HDPE pipe to  standard PVC couplings as well as other non-standard materials such as aluminum, steel and fiberglass. 


PE Fusion™️ securely bonds all surface types and is ideal for splicing underground utilities. 


This gives you flexibility in conduit selection and installation knowing that PE Fusion™️ will create a permanent, water tight bond.


LONGER LASTING AND MORE COST EFFECTIVE THAN MECHANICAL COUPLINGS


PE FUSION™️ ACRYLIC ADHESIVE INSTRUCTION SHEET

 

  1. Unlock the cartridge-retaining collar by lifting up on the collar's black latch at the top of the tool. Rotate the collar forward. Lift the metal tab at the rear of application tool and slide the plunger into the front of the tool with the ratchet teeth down. Slide the plunger all the way to the back of the tool before releasing the metal tab. Insert the cartridge in the wide slot in the collar. Push the collar back and press firmly on the front of the collar until it snaps into place. Remove the cap of the cartridge (save the cap to reseal).

  2. Pump the handle gently to seat the plunger and extrude a small amount of adhesive from the front of the cartridge. This ensures a proper 10:1 ratio.

  3. Place a new static mixer on the tip of the cartridge and twist until it locks into place. Pump the handle several times until the material begins to flow into the static mixer. As the material passes through the static mixer it will change to a uniform color. The material needs to be uniform in color (with no streaks) before using. 

  4. PE Fusion™️should be applied to surfaces that have been "roughed up" using a scuff sheet or pipe scraper. Rough up the exterior of the conduit and also the inside of the coupling.

  5. Place the tip of the static mixer against the conduit. Apply PE Fusion™️ completely around the conduit. Using the latex glove provided in kit, spread PE Fusion™️ with your finger over the surface of the pipe and inside the coupling. Apply sufficient PE Fusion™️ to ensure a small residual bead is rolled up at the top of the coupling after the conduit has been inserted into the coupling. Insert the conduit into the end of the coupling, turning the coupling as you push it onto the conduit. PE Fusion™️ will set up in 3 to 5 minutes (depending on ambient temperature).

  6. Upon completion, remove and discard the static mixer and replace the cap on the cartridge. 

 

Note: The static mixer can be used for multiple joints as long as the materials have not set up, normally after 3 to 5 minutes of non-use.

Download PE Fusion™️ Instructions

PE FUSION™️ ACRYLIC ADHESIVE FAQs

  • To achieve the perfect PE Fusion™️ connection what procedures are necessary?


    Preparation and thoroughness are paramount. PE Fusion should be applied to clean surfaces that have been “roughed up” or “scraped” using the scuff pad or pipe scraping tool. Scrape or rough up the joining surfaces including the conduit end and the inside the coupling and have all joints ready to accept PE Fusion. Once PE Fusion is applied you will need to work quickly and efficiently. The installer should wear rubber/latex gloves to avoid skin contact and to assist with the spreading and application of PE Fusion with his finger to the contact surfaces.

  • How do you use PE Fusion™️ to make a connection?

    Once all surfaces are prepared, insert the cartridge into the applicator tool. Remove and retain the cap from the cartridge. IMPORTANT - purge a small amount of PE Fusion out of the cartridge until you have positive flow from both the “A” and “B” components. Install the static mixer and extrude a small amount of PE Fusion until you have a uniform color, ensuring a true 10:1 mixture. Extrude the material onto the surfaces to be bonded. With your hand in rubber/latex gloves, use your finger to spread a thin consistent layer of PE Fusion onto the areas to be bonded. Connect the two surfaces and hold until the bond has ‘set’. After 3 to 5 minutes of non-use, the PE Fusion in the static mixer will begin to harden, when making multiple connections it is imperative to work quickly.

  • How quickly can a connection be made?


    Working time is dependent upon the ambient temperature. At room temperature (72 F) you have several minutes to complete a joint, the warmer the ambient temperature the more quickly the bond will ‘set-up’. PE Fusion will normally set up in 3 to 5 minutes but regardless of the temperature at the time of application 100% cure time is 24 hours.

  • Is there an ideal temperature and conditions for making a PE Fusion connection?

    The ideal temperature for using PE fusion is room temperature 70ºF (21ºC) but the working temperature that PE Fusion can be used is between 32ºF (0ºC) to 95ºF (35ºC).It is important to keep the cartridges of PE Fusion at the recommended storage temperature until ready to use. The cartridges should be stored at temperatures between 40ºF (5ºC) and 80ºF (27ºC), never allow the product to freeze.

  • Can I keep unused product for future use?

    Any material remaining in the cartridge can be retained for future applications. Simply remove and dispose of the Static Mixer tip and replace the cap that was provided with the cartridge. Follow all of the instructions when it is time to make the next PE Fusion connection.

  • How does PE Fusion™️ compare to other bonding products?

    PE Fusion™️ is a product that chemically bonds polyolefin to other dissimilar materials. Other adhesives claim to be able to bond products and may look very similar but their two-part epoxy based mixture relies on a mechanical bond and is vulnerable to impact stress and is slow to cure even at room temperature. Test results verify that when using a mechanical bond and adhesive, failure is common with epoxy-based products as opposed to coupling failure with PE Fusion’s modified acrylic formula.

  • What makes PE Fusion™️ different than other adhesives like PVC Cement?


    PVC Cement is excellent for creating a chemical bond between PVC components. However, the bonding reaction that occurs between PVC surfaces with solvent cements cannot be achieved between PVC and other thermoplastics. Using PVC solvent cements to bond PVC and PE results in only a slight surface adhesion, not a true bond, that can be easily broken if the connection is stressed or impacted. PE Fusion™️ creates a strong lasting bond between PE and PVC.

PE FUSION™️ PACKAGING

High strength polyethylene adhesive for the coupling of PE pipe to standard PVC couplings and other non-standard materials. One 45 ml cartridge of PE Fusion ™️ can adhere 14 to 16 two inch couplings.

PE FUSION™️ (BY THE CASE)

QuikChange 45 ml Cartridges= 540ml per case

High strength polyethylene adhesive for the coupling of PE pipe to standard PVC couplings and other non-standard materials. PE Fusion ™️ is a 10:1 mix, fast set, high strength adhesive. Each case is capable of joining approximately 168 to 192 2" couplings.

Case Contains:
(12) 45 ml cartridges
(30) Static Mixers
(1) DK-107M Applicator

PE FUSION™️ (FIELD KIT)

QuikChange 45 ml Cartridges= 90ml per case

High strength polyethylene adhesive for the coupling of PE pipe to standard PVC couplings and other non-standard materials. PE Fusion ™️ is a 10:1 mix, fast set, high strength adhesive. Each case is capable of joining approximately 28 to 32 2" couplings.

Case Contains:
(2) 45 ml cartridges
(15) Static Mixers
(1) DK-107M Applicator

PE FUSION™️ INDIVIDUAL COMPONENTS AND ACCESSORIES

DK-107M Applicator

Designed to accept the PE Fusion™️ 45ml cartridge.  The DK-107M provides accurate flow and makes joining couples a snap.  Just load the cartridge and pull the trigger.

(1) DK-107M applicator

PE Pipe "Rounder"

The "Rounder" is designed to easily correct the problem of "ovality" in HDPE pipe.  In less than 30 seconds, the "Rounder" will re-round oval pipe from 1 to 6 inches in diameter.

(1) RND 4"
(2) RND 6"

(3) RND 8"

.16" ID Static Mixer

.16" ID x 16L element static mixer designed to deliver accurate applications to any surface.

(1) .16" ID Static Mixer

PE Fusion™️ 1.52 oz 45ml Cartridge

45ml cartridge - PE Fusion™️ is a 10:1 mix, fast set, high strength polyethylene adhesive.

(1) 45ml dual cartridge


HOW TO ORDER  PE FUSION™️

SAME OR NEXT DAY SHIPPING

Most orders can be fulfilled and shipped within one business day.  Ask us when you call. 

PE FUSION SYSTEM

One 45ml cartridge of PE Fusion can adhere 14-16 2"couplings.

The PE Fusion system consists of an application tool, plunger, two-part adhesive cartridge and a static mixer.

PE Fusion™️ Packaging Information

FRIENDLY SUPPORT

Our support team is here to ensure things runs smoothly, so you can get on with other things.

CALL OR EMAIL

Give us a call at 405-672-8885 or email us at info@graservices.com.
  

PE FUSION™️ TECHNICAL DATA

UNCURED PHYSICAL PROPERTIES
Part A - Base Part B - Activator
Color White Black
Lbs. / gal. 8.7-9 12-13
Viscosity (cPS>) 34,000 cPs @ 1rpm 51,000 cPs @1rpm
15,000 cPS@10rpm 8,000 cPs@10rpm
Components Acrylate Proprietary
Mix Ratio (A:B) - By Volume 10:1
Full Cure Time @73°F (23°C) 24 hrs
Time to Handling Strength - 50 psi @ 73°F 2-3 hrs
Work Life @ 73°F 2-3 min
PERFORMANCE OF CURED MATERIALS
Lap Shear Strength per ASTM D1002
Polypropylene Polypropylene
LDPE Excellent
HDPE Excellent
ABS Excellent
PVC Excellent
Polycarbonate Good
Steel Good
Aluminum Good
Nylon Fair

PE FUSION™️ SDS SHEETS

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